Why can a 20 billion-cycle progressive die reduce the maintenance cost of industrial cooling systems?- Zhejiang Ruixin Mould Technology Co., Ltd

Why can a 20 billion-cycle progressive die reduce the maintenance cost of industrial cooling systems?

1. Reduce the frequency of die replacement
The life of the fan motor progressive die reaches 20 billion punches, far exceeding the durability of ordinary dies. This means that the frequency of die replacement is greatly reduced during the production of fan motors for industrial cooling systems. For example, ordinary dies may need to be frequently shut down for repair or replacement, while high-life dies can operate stably for a long time, directly reducing the production line downtime and replacement costs caused by die failure.

2. Improve production efficiency and quality
The die can punch at a speed of up to 300 times/minute and supports self-riveting process. High-efficiency production can shorten the manufacturing cycle, while the self-riveting design simplifies the subsequent motor winding and installation steps, reduces manual intervention and potential assembly errors, and thus reduces the risk of cooling system failure caused by part quality problems. In addition, the stable die structure can also reduce product defects (such as heat sink deformation), indirectly improving the reliability of the cooling system.

3. Reduce maintenance complexity
The progressive die adopts a simple structural design for easy maintenance. For example, the self-cooling design of the die and the optimized bearing part (such as metallization and high-reliability ball bearings) can suppress temperature rise and reduce grease consumption and wear. This design makes daily maintenance easier, without the need to frequently disassemble or replace complex parts, saving maintenance hours and spare parts costs.

4. Extend the overall life of the equipment
The high life of the mold is directly related to its optimized thermal management. For example, it is mentioned that the motor temperature can be reduced by 30K through heat dissipation design (such as thick heat sinks, thermal interface materials), thereby reducing the fatigue loss of bearings and windings. If the fan motor of the industrial cooling system uses components produced by such molds, its own life will also be extended due to temperature control optimization, further reducing the maintenance frequency.

5. Support preventive maintenance strategy
Combined with the above-mentioned cooling fan monitoring technology, the components produced by high-life molds can work with intelligent systems (such as CNC speed monitoring function) to warn of potential failures in advance. This preventive maintenance mode is more economical than passive maintenance and can avoid losses caused by sudden downtime.

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