1. Design background and purpose
As the core component of washing machines, the quality and performance of washing machine motors are directly related to the overall performance and user satisfaction of washing machines. In order to meet the high-precision and high-efficiency production requirements of washing machine manufacturers for motor core components, this progressive die is specially designed. The die is designed to improve production efficiency, product quality and adaptability through highly automated and precise stamping processes to meet the strict requirements of washing machine manufacturers.
2. Die structure and characteristics
Multi-station design: Washing machine motor progressive die consists of multiple stations, each of which is sequentially associated to complete different processing procedures. In one stroke of the punch press, a series of stamping processes such as punching, blanking, bending, trimming, etc. can be completed. This multi-station design enables the mold to efficiently produce the core components required for washing machine motors.
High precision and automation: The mold adopts a high-precision manufacturing process to ensure the processing accuracy and stability of each station. At the same time, the mold is combined with an automatic feeding system to achieve highly automated production. The operator only needs to set the parameters and start the equipment to complete the entire production process, which greatly reduces manual intervention and errors.
Self-riveting function: The mold is designed with a self-riveting function, which makes it easy to install and fix the subsequent windings of the motor core components. This function not only improves production efficiency, but also ensures that the connection between components is firm and reliable.
Easy to maintain and maintain: The structural design of the mold is simple and clear, and it is easy to disassemble and clean. This allows the mold to maintain a good working condition during long-term use and extend its service life.
III. Production advantages and application effects
Improve production efficiency: Due to the multi-station design and high automation characteristics of the mold, it can greatly improve production efficiency. Compared with traditional manual or single-station stamping methods, progressive dies can produce the core components required for washing machine motors faster.
Improve product quality: The high-precision manufacturing process and stable processing performance of the mold ensure that the core components of the motor produced are of high quality and consistency. This helps to reduce product defective rate and rework rate and improve overall product quality.
Reduce production costs: Due to the improvement of production efficiency and product quality, the use of molds can significantly reduce production costs. At the same time, the durability and easy maintenance of the mold also reduce long-term operating costs.
Strong adaptability: The mold design is flexible and can be adjusted and customized according to different models and specifications of washing machine motors. This makes the mold widely applicable to the production needs of various washing machine motors.