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Fan motor progressive die

Fan motor mainly includes electric fan, electrical cooling fan, industrial equipment cooling fan, etc., its main function is to cool equipment and improve the heat dissipation effect to affect the performance and service life of the equipment.

Fan motor core progressive die has a wide range of application, so the mold can be customized according to different customers to adapt to customers requirements. The product realizes the self-riveting, which is convenient for the subsequent motor winding and installation. The structure of the mold is simple, so it is convenient for maintenance. The stamping speed can reach 300 times/minute, with service life of more than 200 million times;

Description Company
Application:  Fan Motor Progressive Die Die base material: Baosteel P20, Baosteel S50C
Cavities: 1-3 Cavities Blade material: CF-H40S Sandvik H6P、RD50、Boyundongfang MD40、ASSAB ASP、CB KG4、CB NFM24
Die life:  200 Million Plate material: SKD11、D2、Cr12、Cr12MoV、GCr15
Blade life:  > 2 Million Punch and die processing technology:  WEDM PG Grinding
Blade effective height:  10mm Plate processing WEDM: Grinding
Stamping speed:  300 strokes/ min Die base processing:  CNC
Die structure:  Three-plate, double guide pillar Standard parts: MISUMI (Japan)
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Ruixin Mould is a professional and experienced high precision progressive lamination die manufacturer.

The company has advanced MFG equipment including AMADA optical profile grinder, WAIDA jig grinder, SODICK, SEIBU WEDM, German Demaji large machining center, Taiwan Jiande large surface grinding machine .ect; QC equipment includes: Zeiss three coordinate measuring machine, 2D projector.ect; The stamping machines include: 80T-1500, 220T-1900, 400T-2800, 400T-3700 etc.
The company can produce 300 sets of progressive die manufacturing per year. All employees of the company are professionals who have been working in the high-speed stamping dies industry for nearly 20ys, they have been well trained and skillful. Our mission is to be dedicated to innovating and producing high-quality only.
We are professional Fan motor progressive die Manufacturer and Fan motor progressive die Supplier.Our company specializes in manufacturing various types of new energy main drive motor core progressive molds, automotive micro motor core progressive molds, industrial motor core progressive molds, electric tool core progressive molds, electric appliance motor core progressive molds, etc.
All molds are developed and designed by senior design engineers, and fabricated and assembled by senior technicians. It can fully ensure the requirements of high precision, long service life, and ultra-long stability of the mold to maximize profit for our valued customers.
The company adheres to the sincerity of being an excellent enterprise, practices commitments with integrity, and strives for excellence with an enterprising attitude of never being complacent and constantly innovating, pursuing the harmonious development of the enterprise, society, and environment. The company provides fast after-sales service to all customers and a lifelong warranty for all molds. We sincerely look forward to working with you to create a win-win situation!

Ruixin.

  • Experience
    0+

    Founded in January 2010,
    the company has more than
    12 years of industry experience.

  • Factory
    0

    Our company plant covers an area
    of 6000 square meter with 1500
    square meter office space.

  • Capacity
    0million

    The current total investment is 80 million yuan
    and the annual output value is 100 million yuan.

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More About Fan motor progressive die

Industry Knowledge Extension

The Role of Progressive Die Manufacturing in Fan Motor Development

Fan motor progressive die

Progressive die manufacturing plays a crucial role in the development and production of fan motors. Here are some key aspects where progressive die manufacturing contributes:
1. Stamping Motor Components: Fan motors consist of various metal components, such as stators, rotors, laminations, and housings. Progressive dies are used to efficiently stamp these components from metal sheets or strips. The dies are designed to perform multiple operations, such as cutting, bending, forming, and piercing, in a sequential manner as the material moves through the die stations. This allows for high-speed and precise production of motor components.
2. High Volume Production: Progressive die manufacturing is well-suited for high-volume production due to its ability to produce large quantities of components rapidly. The progressive die setup enables continuous processing and automation, minimizing production time and costs. Fan motor manufacturers can meet the demand for mass production with consistent quality and efficiency.
3. Complex Geometries: Fan motors often require intricate and complex geometries in their components to achieve optimal performance. Progressive dies can be designed to incorporate various shaping and forming operations, allowing for the creation of complex shapes and features. This flexibility in die design enables the production of fan motor components with precise dimensions and intricate details.
4. Cost Efficiency: Progressive die manufacturing offers cost advantages through its high-speed production capabilities, reduced material waste, and improved operational efficiency. The progressive die setup allows for simultaneous processing of multiple components, reducing production time and labor costs. Additionally, the precise control provided by progressive dies minimizes material waste, contributing to cost savings.
5. Quality and Consistency: Progressive dies provide consistent and repeatable results, ensuring uniformity in the manufactured components. The sequential operations performed by the die stations ensure precise alignment and dimensional accuracy of the stamped parts. This leads to improved quality control and reliability in fan motor production.
Overall, progressive die manufacturing plays a significant role in fan motor development by enabling efficient, high-volume production of complex components with consistent quality and cost efficiency. It helps meet the demands of the fan motor industry for reliable and high-performance products.

Enhancing Fan Motor Performance Through Progressive Die Design

Progressive die design can contribute to enhancing fan motor performance in several ways. Here are some aspects where progressive die design can make a difference:
1. Optimal Material Usage: Progressive die design aims to minimize material waste during the stamping process. By optimizing the layout and configuration of the die stations, the design can help maximize material utilization. This leads to cost savings and efficient use of resources, which can be beneficial for fan motor manufacturers.
2. Precise Component Dimensions: Progressive dies can be designed with tight tolerances to ensure precise dimensions of fan motor components. Accurate and consistent component dimensions are crucial for the proper functioning of the motor. By achieving precise dimensional control during the stamping process, progressive die design contributes to the performance and reliability of the fan motor.
3. Improved Component Strength and Durability: Fan motors operate under various load conditions, and the components must withstand these forces without deformation or failure. Progressive die design can incorporate features such as strengthening ribs, embossments, or reinforcement structures in the stamped components. These design elements enhance the strength and durability of the components, ensuring their ability to withstand the operational demands of the fan motor.
4. Reduced Vibration and Noise: Vibration and noise reduction are essential considerations in fan motor design. Progressive die design can incorporate features that minimize vibration and noise generation. For example, the design can include precision cuts, shaping, or specific hole patterns to reduce the occurrence of unwanted vibrations or resonance within the motor components.
5. Enhanced Heat Dissipation: Fan motors often generate heat during operation, and effective heat dissipation is crucial for their performance and longevity. Progressive die design can incorporate features such as optimized fin patterns or ventilation holes in motor components. These features facilitate improved heat dissipation, allowing the fan motor to operate at optimal temperatures.
6. Streamlined Assembly: Progressive die design can also simplify the assembly process of fan motors. By incorporating features such as alignment marks, interlocking tabs, or snap-fit connections, the design can facilitate quick and accurate assembly of the stamped components. This contributes to efficient production and reduces assembly errors, resulting in improved overall motor performance.
Overall, progressive die design plays a vital role in enhancing fan motor performance by optimizing material utilization, achieving precise component dimensions, improving component strength and durability, reducing vibration and noise, enhancing heat dissipation, and streamlining assembly processes. These design considerations contribute to the overall efficiency, reliability, and performance of fan motors.